Intelligent Industrial Solution-ThunderSoft

Intelligent industrial solution provides the one stop solutions of the artificial intelligence vision for the global customers. At present, there are many cases that they are successfully implemented in the LCD panel, electronic products, cosmetics and automobile industries, and they are well received by customers. In the LCD panel industry, we successfully launches the first actual production line in China, and has the experience in the implementation of automatic defect classification (ADC) system for more than one year.

Intelligent industrial solution includes the industry detection algorithm package, such as complete self-developed CV defect positioning IP package, AI automatic classification system, LCD panel/3D cover plate/silicon-based/electrical equipment, and can help customers to realize the quick launch within 3-5 months, achieve the goal of improving product yield, enhancing personnel efficiency and speeding up testing speed, and help customers to realize the successful transformation from traditional manufacturing to intelligent manufacturing.

Service Platform

Automatic defect classification

The full name of ADC is defect automatic classification, which is mainly an intelligent vision multi-platform solution for the industrial field:

• Array defect detection

• OLED defect detection

• Module defect detection

• CG defect detection of incoming materials

The iterative cleaning platform

The iterative cleaning platform of products can work with the ADC platform or be used standalone, which can shorten the data iterative cleaning cycle for the launch of new products. It mainly includes:

• Defect definition system

• Data cleaning system

• New product analysis system

• Data annotation system

• Data recheck system

• New defect analysis

The operator certification platfrom

The operator certification platform is developed to check whether the operators have the post skills of image classification and the operators meet the post skills requirements. It mainly includes:

• Large scale defect grading question bank

• New defect/new definition assessment system

• Operator level/performance assessment system

LCD Panel Industry Solutions

For the Array station, we have achieved currently：

• Full coverage of all detection sites　　• Wide coverage of spot check sites

For the mask process of OLED station, we have achieved currently:

• Full coverage of important coatings　　• Wide coverage of other coatings

For the MURA electrical testing, we have achieved currently:

• Full coverage of Killer Code　　 • Wide coverage of normal code

Electronics Industry Solutions

The industrial vision makes it possible to realize current high-density integrated circuits and manufacture such circuits at a low cost. The suppliers of electronic materials, active components, IC package, passive components and ﬁnished electronic equipment can use the industrial vision for calibration, inspection and identiﬁcation.

• PCBA inspection: Including PCB assembly veriﬁcation, wafer and IC package identiﬁcation, and board identiﬁcation

• Appearance defect detection: Inspect the appearance of electronic products, to ensure the appearance quality of products.

• Package defect detection: Inspect the primary and secondary package, to ensure correct assembly, tamper-proof and defect free.

Cosmetics Industry Solutions

The cosmetics manufacturing features many kinds of defects, close relation to the shape and spatial state, and quick product change, which requires the algorithm to include:

• Package defect detection: Inspect the primary and secondary package, to ensure correct assembly, tamper-proof and defect free.

• Tank level detection: Mainly includes the detection of container defect, determination of package location and orientation and detection of defect or insuﬃcient ﬁlling.

• Label damage detection: Ensure that the label is placed correctly, and there is not any wrinkle, crack, or misprint.

Automotive Industry Solutions

The industrial vision can improve the performance of most systems and compo- nents in the automotive industry. The machine vision system and image-based code readers are introduced into the production process, so that the auto parts manufacturers and auto assembly plants can achieve higher quality to meet customer needs. At present, the automotive industry solutions have covered:

• Surface coating detection: Including surface coating of automobile engines and transmissions.

• Body panel assembly detection: Including body and window assembly, ﬁnal assembly veriﬁcation of decorative parts, and ﬁnal assembly veriﬁcation of automotive.

• Electronic component classiﬁcation detection: PCB detection, electrical module seal test and Electrical switch assembly inspection.

方案优势

人工工作量
减少75%

准确率提升至

99%

漏检率降低至
3%

单GPU达到人工效率

35倍

Core Products

Vision Builder

TurboX Vision Builder is an intelligent industrial visual platform software based on the fusion of tradi- tional machine vision and deep learning, designed to solve complex defects problem such as location, detection, åç, applicable to complex industrial application scenarios. It has powerful compatibility and good detection performance, as a drag-and-drop visualization algorithm development kit, it suitable for factory workers without programming background to quickly setup and use.

EBX Edge AI Station Series

EBX Edge AI Stations are designed for diversified edge computing demands from varied vertical fields and scenarios, including smart industry, smart buildings, smart transportation, smart energy, smart retail. EBX series is built on high-performance and low-power AI platforms, supports deep neural network algorithms, edge-cloud synergy, and integrates multiple AI processing modules, which are convenient for development, deployment and maintenance.

成功案例